Corporate Energy Management Application

Corporate Energy Management (CEM) refers to sets of actions that move accountability for energy outcomes to upper levels of the firm. With CEM, energy is no longer the sole responsibility of plant managers and engineers. In fact, CEM programs are designed to involve many areas of business activity, such as accounting, marketing, and others that were not traditionally concerned with energy. Bringing corporate-level attention and management into the picture helps to ensure enterprise-wide opportunities are explored.
The Wonderware Corporate Energy Management Application allows plant personnel to monitor real-time energy use and automatically notifies operators, supervisors and cost accountants of energy inefficiencies and waste. It connects directly to meters on a network, through industrial controllers or though building automation systems. The application is layered on top of ArchestrA System Platform, enabling integration with a wide range of industrial controllers, peer applications and I/O data sources. This unique approach enables direct integration with the process and adds essential context to energy usage, such as asset state, production results and operating parameters. Application functionality includes recording consumption and demand at main and submeters for a wide range of energy types, including power, water, chill, gas, air and steam. The current price for each energy type can be updated in real time to reflect the emerging wholesale markets for energy or the cost of site generation.

Key Features

• Granular, contextual reports – view analytical energy consumption reports and drill into details
• Scalable – collect data from one plant, from one site or from geographically dispersed sites
• Diverse – address all energy types, including power, water, gas, chill, air and steam

Key Capabilities

• Enables real-time “energy management” – discover wasteful energy situations, saving money
• Transforms raw energy data into actionable information – understand consumption history, patterns and costs
• Collects energy data from a wide array of meters – quickly maintain and configure new meters

ArchestrA Workflow Software is an advanced workflow management solution based on a rigorous BPM (Business Process Management) foundation that helps you manage and track critical work activities. Every day, industrial companies execute complex workflows involving many different people and systems. How can you be certain that each work step is being executed correctly every time?
With ArchestrA Workflow you can model each work task, including the proper sequencing and dependencies. The system orchestrates the execution of each workflow driving higher operational consistency. The outcome of each work task is recorded with the detail you need to evaluate both good and bad performance.
ArchestrA Workflow’s new Mobile Client allows you to manage your Work Task via an iPhone or iPad.

• Update tasks anywhere, anytime
• Receive new task notifications
• Approve or Reject a task
• Flag a task based on importance
• Fill out a form 

 

 

 

 

ArchestrA Workflow enables organizations to:

• Standardize work processes across all domains (Production, Quality, Maintenance)
• Digitize SOPs, GMPs and work instructions
• Coordinate human-centric and system-centric tasks effectively
• Gain real-time visibility to active work processes
• Measure and improve the performance of work processes
• Enforce company policies and regulatory compliance
• Maintain comprehensive process audit trails
• Synchronize disparate applications

Key Benefits

• Increases work process agility and ownership
• Optimizes resource utilization, reduces operational costs
• Maximizes user productivity and responsiveness
• Facilitates knowledge management, manages best practices/standards
• Provides comprehensive framework to manage continuous improvement initiatives
• Enhances the value of Control, HMI, MES, EAM and ERP applications
• Now supports Microsoft SQL Server 2012! SQL Server 2012 sets the new standard for “mission critical,” coupled with industry-required high availability and performance capabilities 

Key Capabilities

• Intuitive, visual modeling environment for easy process design (ArchestrA IDE or Web)
• WYSIWYG forms editor enables end-users to create forms to collect or visualize data
• Advanced human workflow management for task assignment and escalation
• Multi-channel task delivery and response: web, smartphone, email, IM, and voice
• Native integration with Microsoft Outlook and Microsoft Office
• Connectors available for Microsoft SharePoint, Microsoft BizTalk, as well as Wonderware MES, InBatch, and IntelaTrac
• New InTouch Control provides work task indicator & quick access to work task
• Higher Security - Electronic Signature Support allows you to:
  • Authenticate a user via their electronic signature
  • More easily comply with regulatory requirements

Wonderware Supply Chain Connector

               Wonderware Supply Chain Connector is an optional extension to Wonderware Operations & Performance Software that provides data import/export capabilities in standardized formats to facilitate enterprise integration of Wonderware MES software.

Key Benefits

• Fast configurable standardized interface
• Low cost of maintenance due to ease of configuration and information mapping

Key Capabilities

• Automatic import and export of critical order, material and performance-related information
• Out-of-the-box data exchange using standard schema templates and SQL interface

Wonderware Enterprise Integration Application

Wonderware offers powerful capabilities to complete the manufacturing supply chain by linking the manufacturing system to business applications like ERP, PLM, SCM and LIMS systems.

Wonderware Enterprise Integration Application provides a scalable and configurable solution designed to accommodate even the most complex requirements for tightly aligning business and manufacturing systems.

Key Benefits

• Reduces cost of ownership for control to enterprise system integration using industry standards such as ISA-95 and B2MML structures
• Enables existing business and manufacturing systems to work in a complementary fashion that is loosely coupled yet extremely reliable

Key Capabilities

• Transactional integration with ArchestrA real-time data model and namespace with full architectural freedom
• Out-of-the-box integration using adaptors and pre-defined mappings
  
• Message transformation, buffering, mapping and event detection

Wonderware Remote Response Objects

With increasing demands on time and resources, Wonderware Remote Response Objects enable alarm and event information to be delivered to your mobile and offsite engineering personnel, keeping them informed of significant production or process changes regardless of their location.

By integrating the two most common mobile message based technologies (email and SMS), your engineers are never more than a handset away from being informed, and able to acknowledge critical events.

Incorporating a powerful yet easy to administrate scheduling system, your operations staff are in contact 24 hours a day, and escalation rules give built-in backup notification for supervisors and reserve personnel.

Key Benefits

• Build as ArchestrA Objects – allowing to easily extend your existing application
  
• Email and SMS (via appropriate gateway) support
  
• Operator response (acknowledgement) via email or SMS
  
• Low cost

Key Capabilities

• Built-in scheduler
  
• PIN-based security option
  
• Configurable escalation in case of non-response
  
• Operates with redundant (failover configuration) of System Platform

Wonderware Data Historian

The Wonderware Data Historian solution leverages the state-of-the-art Wonderware System Platform, industry leading historian technology, web-based reporting capabilities and renowned open data source connectivity from Wonderware. The resulting historian solution is unlike any other data archiving and reporting solution found in the market today.

With blazing speed, broad scalability, highly efficient data storage and retrieval, high availability and simple one click historization set-up, the Wonderware Data Historian solution has an industry reputation low total cost of ownership.

Pre-configured web based reports and data analysis capabilities drive immediate value from data captured by the Wonderware Data Historian solution.

Key Benefits

• Preserves plant record
  
• Improves operational decision making
  
• Scalable to any application
  
• Helps drive higher plant performance

Key Capabilities

• High speed storage and increasable data compression
  
• Easy to setup & maintain
  
• Broad data source connectivity
  
• Highly efficient data capture & retrieval
  
• High availability ensures data integrity/continuity
  
• Integrated web-based reporting & data trending

Industry Application for Packaging

The Industry Application for Packaging is a pre-configured, bundled software module specifically designed for the needs of the packaging process. Line efficiencies and productivity are gained through fast, disciplined changeovers and visibility to throughput, performance, OEE, downtime & alarms.

Based on Wonderware System Platform, InTouch HMI and Wonderware Performance Software, the Industry Application for Packaging out-of-the-box capabilities help producers meet critical business objectives. The Industry Application for Packaging decreases costs by reducing losses, maintaining quality and consistency, with the flexibility to handle many products; and has a fast time to value, with quick deployment and a maximized ROI.

The Industry Application delivers features that meet the needs of all users. The ‘Planner’ window supports the creation, sequencing and dispatching of jobs to lines. The ‘Packaging Area Overview’ window displays the real-time status of each line. The ‘Line Detail’ window shows the status of the line and each piece of equipment in the line. The ‘Equipment Summary’ window shows the real-time status, run rate, yield and alarms. The ‘Equipment Detail’ window shows real-time performance, OEE, state and machine utilization.